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Lead Finish Troubleshooting Guides

      

 

     

Tin plating and solder plating are two common lead finish processes used in semiconductor manufacturing. The following tables serve as quick references for troubleshooting problems related to these processes.  Table 1 is a troubleshooting guide for tin plating processes, while Table 2 is intended to help with solder plating processes.  

              

Table 1. Troubleshooting Guide for Tin Plating

Problem

Cause(s)

Remedy

Formation of Dendrites

Insufficient amount of brightener/ additives/replenishment chemicals

Add more brightener/ additives/replenishment chemicals

Insufficient amount of acid

Add more acid (usually sulfuric acid)

Formation of Nodules

Presence of solids in bath

Filter the bath

Graininess

Insufficient replenishment of additive chemicals

Add more replenishment chemicals

Insufficient amount of metal

Add stannous sulfate

Burning

High plating current

Decrease the plating current

Blistering

Inadequate or poor cleaning

Perform proper cleaning

Pitting

Insufficient replenishment of additive chemicals

Add more replenishment chemicals

Reduced Throwing Power

Insufficient replenishment of additive chemicals

Add more replenishment chemicals

Insufficient amount of acid

Add more acid (usually sulfuric acid)

Insufficient amount of metal

Add stannous sulfate

Gassing

High plating current

Decrease the plating current

High plating voltage

Decrease the plating voltage

Anode Polarization

High plating current

Decrease the plating current; add anode

Formation of Brittle Deposits

Organic contamination

Conduct carbon treatment

               

<Proceed to Table 2 - Solder Plating Troubleshooting Guide>

 

 

      

See also:   Lead FinishPb-free Manufacturing

          

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