IC Test Equipment Accessories - Page 1 of 2: Contactors and Load Boards

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Test Equipment Accessories

Contactors and Loadboards

High-volume electrical testing of integrated circuits requires an Automated Test Equipment (ATE) in conjunction with a test handler. ATE/handler systems, however, are generic pieces of equipment that need to undergo final configuration to make them suitable for use on devices they are to test.

Accessories needed to configure an ATE for production use include the right contactors to match the package of the devices under test (DUT's), family boards to match the ATE to the product group where the DUT's belong, and loadboards, interface boards, or DUT boards to configure the ATE to match the test requirements of a specific device (or a specific group of devices).

Just as semiconductor package outlines come in all forms and sizes, so do the contactors or contactor assemblies that cater to each of them. A contactor is a mechanism with a set of contact elements usually in the form of metal fingers (also known as 'contact fingers') or spring-loaded pins that come into contact with the leads or solder balls of the DUT during electrical testing. Before production testing can begin, the test handler must first be fitted with the test contactor assembly or contactor block suitable for the device to be tested.

Fig. 1. Examples of ATE Contactors

The term 'contactor' may also refer to sockets employed to get convenient electrical access to the DUT, especially if the DUT is a fine-pitch, high-pin count complex device. Sockets are often used for hand-testing of DUT's or in failure analysis.

Load boards, DUT boards, and interface boards may all refer to the same thing - a circuit board used to provide the special test circuits needed to set up a DUT for proper ATE testing. They are boards that interface between the ATE and the DUT, so in a way they may be considered as matchmakers between the two. Load boards or DUT boards can also be designed for hand testing. Hand-testing load boards have a socket for manual loading and unloading of the DUT instead of the cable that goes to the contactor assembly of the handler.

Fig. 2. Examples of ATE Load Boards

Companies with a large portfolio of products also use family boards, which are basically 'large' load boards that provide the 'common' test circuitries needed by a product family, say, ADC's. The family board goes into the ATE, while the DUT or load board goes into the family board, acting as a daughter card to the family board. The DUT board or load board further customizes the test circuits to the specific requirements of the DUT. Family boards and DUT boards contain all the necessary components to: 1) set up the DUT for correct testing by the ATE; 2) route the test and response signals between the DUT and the ATE; and 3) provide additional test capabilities that the ATE may not be able to provide.

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